Controlplan

Generate AIAG-format Control Plans by mapping PFMEA risks to inspection methods.

Updated Aug 27, 2026
One-click install
npx skills add https://github.com/robdtaylor/personal-ai-infrastructure --skill controlplan
Or copy as Structured Prompt for Agent
Please help me install this Agent Skill.
Skill: Controlplan
Source: https://github.com/robdtaylor/personal-ai-infrastructure/tree/main/skills/Controlplan
Command: npx skills add https://github.com/robdtaylor/personal-ai-infrastructure --skill controlplan

SYSTEM DOCUMENTATION & REQUIREMENTS

💡 This Skill includes references (resource) components.

What problem does it solve?

This Skill automates the generation and maintenance of AIAG-format Control Plans by mapping PFMEA risks to inspection methods, sample sizes, frequencies, and reaction plans, ensuring MSAs and automotive manufacturing practices are consistently applied.

Core Features & Use Cases

  • Generate production-grade control plans that link PFMEA entries to control plan lines (Part/Process Number, Characteristic, Product/Process, Spec, Evaluation Method, etc.)
  • Support Prototype, Pre-Launch, and Production phases with phase-appropriate sampling and SPC guidance.
  • Real-world use case: Develop a CP for a new component by integrating PFMEA data, customer requirements, and MSA considerations.

Quick Start

Issue a request like: "Create a control plan for part P-101 that links to PFMEA entries, specifies sample sizes, frequencies, control methods, and a reaction plan."

Frequently Asked Questions about Controlplan

High-intent search queries and answers about installing and using this skill.

FAQPage Schema
How do I generate an AIAG control plan from PFMEA data?

To generate an AIAG control plan from PFMEA data, map your identified risks to inspection methods, sample sizes, frequencies, and reaction plans, ensuring accurate characteristic classification and full PFMEA-to-CP linkage across production phases.

What is PFMEA-to-control plan linkage in automotive manufacturing?

PFMEA-to-control plan linkage is the process of mapping failure modes and risks directly to control plan lines, specifying evaluation methods, sample sizes, and reaction plans to ensure automotive manufacturing quality control requirements are met.

Can I create separate control plans for prototype, pre-launch, and production phases?

Yes, you can create control plans for prototype, pre-launch, and production phases, applying phase-appropriate sampling and statistical process control guidance to meet specific automotive manufacturing and quality control requirements.

How do I integrate MSA requirements into a control plan?

You integrate MSA requirements into a control plan by aligning your measurement system analysis considerations with specified evaluation methods, ensuring your inspection techniques accurately capture the characteristic classifications defined in your PFMEA data.

What is the best way to document reaction plans in a control plan?

The best way to document reaction plans in a control plan is to map them directly from PFMEA risk entries, specifying clear inspection methods, sample sizes, and frequencies to ensure quality control and AIAG compliance.